Montreal-based PyroGenesis has secured a confidential contract with a leading global battery recycler to test high-temperature plasma for sustainable lithium-ion battery material recovery, signalling a disruptive shift in the reusability of EV batteries.
PyroGenesis, the Montreal-based plasma-technology firm, has signed a confidential testing contract with one of the world’s largest battery recyclers to assess the use of high‑temperature plasma in lithium‑ion battery material recovery and new battery production.
According to the announcement, the programme , scheduled to run from Q4 2025 into Q1 2026 , will test PyroGenesis’ plasma technology as a replacement for fossil‑fuel heating when superheating materials during the recovery of cathode and anode components from end‑of‑life batteries. The client’s name and the total project value were withheld for competitive and confidentiality reasons.
The company positioned the work as part of a broader push to decarbonise industrial heat and create closed‑loop supply chains for battery minerals. Industry projections referenced in the release show explosive growth in end‑of‑life lithium‑ion volumes , rising from about 900 kilotons in 2025 to a potential 20,500 kilotons by 2040 , underscoring the scale of the recycling challenge and the potential demand for heat‑electrification solutions.
“As the use of lithium‑ion batteries increases, and as the previous generation of electric vehicle batteries begin to reach their end of life, it is imperative that closed‑loop remediation systems, that can recover viable minerals to produce new battery material, become more widely utilized,” said Mr. P. Peter Pascali, President and CEO of PyroGenesis, in the company announcement. “Companies like our client, who are using advanced technology while placing emphasis on all‑electric processes – including those that may benefit from PyroGenesis’ plasma – will help battery and vehicle manufacturers shield themselves against volatile raw material pricing and critical mineral access while reducing carbon footprint and improving efficiency. We are excited by the possibility of PyroGenesis playing a role in the future of battery and critical mineral recycling.”
PyroGenesis framed the contract as consistent with its recent string of commercial and pilot engagements to electrify high‑temperature industrial processes. The company has described similarly structured projects in recent months, including plasma torch implementation for an aluminium remelt furnace with Constellium as part of a multi‑phase decarbonisation collaboration, a $600,000 plastics‑to‑syngas contract in Europe using its Plasma Resource Recovery System, and a previously announced two‑stage land‑based plasma waste‑to‑energy design engagement with a European consortium. PyroGenesis’ second‑quarter 2025 results also noted exploratory talks with a major automaker over lab‑scale production of silicon and nano‑silicon for EV batteries.
The firm said the battery recycling test programme is intended to support clients’ goals of achieving all‑electric operations, reducing reliance on newly mined raw materials and enabling second‑life pathways for retired EV batteries. Industry data on mineral recovery potential cited by the recycler , and reiterated in the announcement , points to economic value in recovering nickel, cobalt, copper, lithium and various oxides from spent cells.
The transaction was announced as a corporate press release; the company cautioned that statements about expected outcomes are forward‑looking and subject to the usual commercial and technical risks. The company noted in the announcement that there can be no assurance results from testing will lead to commercial deployment, and that forward‑looking statements reflect management’s current beliefs and assumptions.
For owners and operators in industrial decarbonisation, the test represents another example of how plasma and electric heat technologies are being pitched as direct substitutes for fossil‑fuel combustion in high‑temperature processes. The outcome of the programme , if it advances to demonstration and commercial phases , could influence how recyclers and battery manufacturers approach process electrification, material recovery yields and the cost profile of closed‑loop battery supply chains.
- https://www.cbj.ca/pyrogenesis-signs-plasma-based-contract-with-leading-battery-recycler/ – Please view link – unable to able to access data
- https://www.globenewswire.com/news-release/2025/12/11/3203759/0/en/PyroGenesis-Signs-Plasma-Based-Contract-With-Leading-Battery-Recycler.html – PyroGenesis Inc. has signed a contract with a leading battery recycler to test high-temperature plasma technology in the material recovery and new battery production process. The project aims to replace fossil fuel heating during lithium-ion battery recycling by using plasma to superheat materials for recovering cathode and anode materials from end-of-life batteries. The testing is scheduled from Q4 2025 to Q1 2026. This initiative supports the client’s goal of achieving all-electric operations for a cleaner, more sustainable supply chain for reusable battery material, reducing reliance on new mining activities, and providing a second life for EV batteries. The demand for lithium-ion batteries, especially for EVs, is rapidly increasing, with the volume of end-of-life lithium-ion batteries projected to reach 20,500 kilotons by 2040 from 900 kilotons in 2025, growing at an annual rate of 25%. This emphasizes the need for effective recycling and repurposing strategies.
- https://www.globenewswire.com/news-release/2024/07/29/2920544/0/en/PyroGenesis-Signs-2-Stage-Contract-for-a-Land-Based-Plasma-Waste-to-Energy-System.html – PyroGenesis Canada Inc. has signed a two-stage contract with a European entity to complete a land-based Plasma Waste-to-Energy System. The first stage involves a conceptual and preliminary design phase for approximately $2 million, commencing in Q3 2024 and scheduled to last no more than one year. The purpose of this phase is to determine the order of magnitude cost estimate for the system’s construction, expected to range between $120-160 million, depending on the system’s capacity and selected by-product. The design of the Plasma Waste-to-Energy System is based on PyroGenesis’ Plasma Resource Recovery System (PRRS), a waste-to-energy technology that eliminates toxic compounds while transforming waste into reusable products such as syngas and chemicals like methanol. The client intends to use the Plasma Waste-to-Energy System to transform municipal solid waste into both energy and chemical products.
- https://www.globenewswire.com/news-release/2025/08/05/3127176/0/en/PyroGenesis-Signs-Additional-Contract-with-Constellium-to-Advance-Aluminum-Furnace-Electrification-Using-Plasma-Torch-Technology.html – PyroGenesis Inc. has signed an additional contract with Constellium, one of the world’s largest aluminum transformation and recycling companies, for the purchase of plasma torch technology and related peripheral components to be implemented in an aluminum remelting furnace as part of a broader decarbonization effort. This contract marks the launch of Phase 2 of the project – industrial implementation – as part of the two companies’ collaboration agreement of April 2024. The collaborative agreement outlined Constellium’s plan to use PyroGenesis’ plasma torches and associated processes as potential replacement heating sources for aluminum remelting furnaces in Constellium’s aluminum cast houses. The commissioning of the demonstrator furnace is expected by Q1 2026.
- https://www.globenewswire.com/news-release/2025/08/07/3128844/0/en/PyroGenesis-Announces-Second-Quarter-2025-Results.html – PyroGenesis Inc. has announced its second-quarter 2025 results, highlighting several developments. The company has been in discussions with a major global automaker interested in PyroGenesis’ advanced methods for producing silicon, nano-silicon, and silica for electric vehicle batteries. Negotiations are ongoing for a lab-scale production system valued at approximately $500,000, with potential for a long-term pilot plant contract valued at $10-15 million. Additionally, PyroGenesis signed a two-stage contract for a land-based plasma waste-to-energy system with a European consortium. The first stage involves a conceptual and preliminary design phase for approximately $2 million, scheduled to last no more than one year. The design of the Plasma Waste-to-Energy System is based on PyroGenesis’ Plasma Resource Recovery System (PRRS), a waste-to-energy technology that eliminates toxic compounds while transforming waste into reusable products such as syngas and chemicals like methanol. This project is currently on hold as the client lost its first-stage financing and is seeking alternative funds.
- https://www.globenewswire.com/news-release/2025/07/02/3109036/0/en/PyroGenesis-Signs-600-000-Contract-Targeting-Plastic-Waste-Management-Problem-in-Europe.html – PyroGenesis Inc. has signed a $600,000 contract targeting plastic waste management in Europe. The company will provide its Plasma Resource Recovery System (PRRS) to process plastic waste into valuable products, including syngas and chemicals like methanol. The PRRS technology eliminates toxic compounds while transforming waste into reusable products, offering a sustainable solution to the growing plastic waste problem in Europe. The contract underscores PyroGenesis’ commitment to addressing environmental challenges through innovative plasma technology solutions.
- https://www.nasdaq.com/press-release/pyrogenesis-signs-12-million-energy-transition-contract-cement-industry-customer-2025 – PyroGenesis Inc. has signed a $1.2 million energy transition contract with a European cement industry customer. The contract involves supplying a plasma torch system for a calcination furnace, aiming to replace fossil fuel-based heating sources with a cleaner, more sustainable, and more efficient method for high-temperature calcination. The delivery to the client is targeted for Q1 2026. This contract highlights PyroGenesis’ role in supporting the cement industry’s energy transition and emission reduction efforts through advanced plasma technology solutions.
Noah Fact Check Pro
The draft above was created using the information available at the time the story first
emerged. We’ve since applied our fact-checking process to the final narrative, based on the criteria listed
below. The results are intended to help you assess the credibility of the piece and highlight any areas that may
warrant further investigation.
Freshness check
Score:
8
Notes:
The narrative was published on December 11, 2025, and is the earliest known publication of this specific contract announcement. There are no indications of recycled content or republishing across low-quality sites. The report is based on a corporate press release, which typically warrants a high freshness score. No discrepancies in figures, dates, or quotes were found. The narrative includes updated data on the projected growth of end-of-life lithium-ion batteries, which justifies a higher freshness score. No similar content appeared more than 7 days earlier.
Quotes check
Score:
10
Notes:
The direct quote from Mr. P. Peter Pascali, President and CEO of PyroGenesis, appears to be original and exclusive to this report. No identical quotes were found in earlier material, and no variations in wording were noted.
Source reliability
Score:
9
Notes:
The narrative originates from PyroGenesis Inc., a reputable company in the plasma technology sector. The press release is hosted on GlobeNewswire, a legitimate news distribution platform. The client mentioned in the report is one of the world’s largest battery recyclers, though their identity is withheld for confidentiality. While the lack of a specific name introduces some uncertainty, the overall source reliability remains high.
Plausability check
Score:
9
Notes:
The claims made in the narrative are plausible and align with PyroGenesis’ known activities in the field of plasma technology and environmental solutions. The projected growth in end-of-life lithium-ion batteries is consistent with industry trends. The absence of supporting detail from other reputable outlets is noted, but this is common in corporate press releases. The language and tone are consistent with corporate communications, and there are no signs of excessive or off-topic detail. The tone is formal and appropriate for the subject matter.
Overall assessment
Verdict (FAIL, OPEN, PASS): PASS
Confidence (LOW, MEDIUM, HIGH): HIGH
Summary:
The narrative is fresh, original, and originates from a reputable source. The claims made are plausible and consistent with industry trends. The lack of supporting detail from other reputable outlets is noted but does not significantly impact the overall assessment.
